The Working Mechanism of a Charcoal Manufacturing Machine

The most up-to-date charcoal making machines feature carbonization technology that converts biomass waste matter, municipal solid waste, and sewage sludge into charcoal. This particular charcoal can successfully replace coal employed in power generation, thus reducing the world’s carbon footprint significantly.

Most modern charcoal making machine work on the principle of high-temperature pyrolysis. This technique forces the raw materials to create a variety of reactions inside the carbonizing furnace. The reactions cause producing new energy that later makes chunks of charcoal. A few of the machines with advanced technology find their distance to coconut shell charcoal making plants and rice husk charcoal making plants.

Modern charcoal making machines are definitely more eco-friendly in comparison to the traditional carbonization process. They achieve higher efficiency, high quality, and better output than their traditional counterparts.

Charcoal Carbonization Process

Making carbon from waste materials is no joke. Here’s the step-by-step method that can amaze you how modern technology can help in lessening the world’s overall carbon footprint:

1. Several of the raw materials found in a charcoal manufacturing machine are biomass waste, coconut shell, wood, straw, rice husk, sawdust, palm shell, and peanut shell. More information on wood charcoal making machine here.

2. The carbonization equipment makes it necessary that the raw materials’ moisture should be below 20%. On the flip side, the size of the raw materials ought to be at least 30 mm. Otherwise, the machine can’t process the raw materials properly. Usually, carbon manufacturers install a pretreatment device that segregates different kinds of raw materials, making it easier for your carbonization equipment to blend the types of materials easily.

3. The raw materials enter in the carbonization furnace after preprocessing. Next, the device works with a few traditional fuels, for example natural gas, wood, or coal to heat the furnace for around thirty minutes. The biomass pyrolysis plant starts generating combustible gas after the furnace reaches its desired temperature. Usually, it will require 15 to twenty or so minutes to the furnace to process the raw materials in a temperature between 650 and 780o C.

4. Discharging the recent coal just after processing is dangerous. Manufacturers use a cooling system to significantly minimize the charcoal’s temperature to 30o C. Hot charcoal may cause life-threatening accidents when it comes in touch with oxygen. That’s why charcoal making machines have a cooling system to avoid perils associated with fire from the plant. Some of the advanced machines have a full-sealed chamber, thus making the procedure safer.

5. The combustible gas inside the carbonization process experiences a purification stage wherein a spray dusting system removes sulfur components from it. These sulfur components later enter in the heat furnace to produce charcoal. Therefore, there is absolutely no waste left from your waste matter which you placed into the carbonization chamber in step one.

6. Apart from the sulfur components, the condenser system also liquefies combustible gas into wood vinegar and tar.

With so many benefits, you can actually understand why you will discover a worldwide requirement for a charcoal manufacturing machine. It offers the potential to reduce pollution and make the planet a greener area for everyone. Check the rice husk charcoal making machine here.